Clean Air, Safer Future

Industrial Wet Scrubber Systems Manufacturer

What Is a Wet Scrubber?

Wet scrubber systems are industrial air pollution control systems used to remove chemical fumes, acid gases, corrosive vapors, particulate matter and other contaminants from exhaust air. Contaminated air is brought into contact with a scrubbing liquid, allowing target pollutants to be captured before the treated air is discharged.

Wet scrubbers are commonly used in chemical processing, surface treatment, electroplating, anodizing, metal finishing, wastewater treatment and other industrial processes where corrosive or contaminated exhaust gases are generated.

IDEA SISTEM Wet Scrubber Systems

IDEA SISTEM designs and manufactures industrial wet scrubber systems for the treatment of chemical fumes, acid gases and corrosive industrial emissions. Each system is engineered according to the actual process conditions and required gas treatment performance.

Depending on the chemical environment and operating conditions, scrubber bodies, tanks, ducting and related components can be manufactured from corrosion-resistant thermoplastic materials such as PP and HDPE.

Our wet scrubber systems are custom-engineered based on:

  • Airflow rate and exhaust volume
  • Type and concentration of pollutants
  • Chemical composition of the exhaust gas
  • Gas temperature and operating conditions
  • Required removal performance
  • Pressure loss of the complete extraction system

Advantages of Wet Scrubber Systems

Properly designed wet scrubber systems provide an effective solution for controlling corrosive gases, chemical fumes and particulate emissions in industrial facilities. Depending on the application, key advantages can include:

  • Effective removal of acid gases and chemical fumes
  • Simultaneous treatment of gases and particulate matter
  • Corrosion-resistant PP and HDPE construction options
  • Project-specific design for different industrial processes
  • Integration with centrifugal fans, ducting and extraction hoods
  • Practical maintenance and operating access

Wet Scrubber Manufacturing, Installation and Technical Support

IDEA SISTEM provides engineering, manufacturing, installation and technical support for industrial wet scrubber systems. The scrubber, exhaust fan, ducting and collection hoods can be designed as an integrated gas extraction and treatment system according to the requirements of each facility.

System design is based on airflow, static pressure, pollutant characteristics, material compatibility and process conditions to provide a reliable and maintainable solution for industrial applications.

Wet scrubber systems can effectively capture acid gases, chemical fumes, corrosive vapors and particulate matter by bringing contaminated exhaust air into direct contact with a suitable scrubbing liquid. Removal performance depends on pollutant characteristics, airflow, liquid-to-gas ratio and scrubber design.

Every industrial process generates different contaminants and operating conditions. IDEA SISTEM designs wet scrubber systems according to airflow rate, pollutant type and concentration, gas temperature, chemical composition and required treatment performance.

For corrosive industrial applications, scrubber bodies, tanks, ducting and related components can be manufactured from PP and HDPE thermoplastics. Material selection is determined according to the chemical environment, temperature and process conditions.

IDEA SISTEM can engineer the complete extraction system including wet scrubber, PP/HDPE centrifugal fan, ducting and extraction hoods. Fan airflow and static pressure are selected by considering the total pressure loss of the complete system.

Wet scrubber systems are designed with accessible circulation tanks, pumps, spray nozzles, packing sections and mist eliminators to simplify inspection and maintenance. Proper material selection and system design support reliable operation in demanding industrial environments.
Industrial Wet Scrubber
Gas Scrubber System
Air Pollution Control
Emission Control System
Chemical Fume Scrubber

Applications of Wet Scrubber Systems

Applications of Wet Scrubber Systems

Wet scrubber systems can be used in many industrial applications where chemical gases, vapors or particulate matter are generated in process air.

  • Surface treatment and plating plants: Anodizing, zinc, nickel, chrome, phosphate and chemical surface preparation lines
  • Chemical industry: Processes generating acid and alkaline vapors
  • Wastewater treatment plants: Ventilation of chemical tanks and process areas
  • Metal processing facilities: Chemical cleaning and surface treatment lines
  • Laboratories and process areas: Local extraction of chemical fumes
  • Industrial production facilities: Applications requiring control of corrosive gases and process emissions

Wet Scrubber and PP/HDPE Fan Integration

Correct fan selection is a critical factor in the performance of a wet scrubber system. The required airflow and static pressure should be determined by considering the total pressure loss created by the fan, extraction hoods, ductwork and scrubber.

For applications involving corrosive gases, PP or HDPE centrifugal fans can be used depending on the process conditions. Fan material, airflow rate, required pressure and motor power are selected according to the chemical characteristics of the gas being transported.

IDEA SISTEM can design and manufacture the wet scrubber, PP/HDPE fan, thermoplastic ducting and extraction hoods as an integrated system within the same project.